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Hydrothermal Synthesis of Silicon Nanoparticles for Enhanced Oil Recovery and Corrosion Control Applications

Synthesis Protocol Public proto-263-agv7
Updated 1 month ago149 views

Basic Information

This protocol describes the hydrothermal synthesis of silicon nanoparticles using sodium silicate solution as the silicon source under controlled alkaline conditions.

Protocol Type

Synthesis Protocol

Tags
Hydrothermal

Abstract

Silicon nanoparticles (SiNPs) are promising materials for applications in enhanced oil recovery (EOR), sensing, anti-corrosion coatings, and catalysis due to their high surface area, tunable surface chemistry, and chemical stability. This protocol describes a minimal-step hydrothermal synthesis route for preparing silicon nanoparticles using a silicon precursor under controlled temperature and pressure conditions. The hydrothermal method offers a relatively low-cost, scalable, and contamination-controlled approach compared to high-temperature gas-phase techniques. The synthesized SiNPs can be tailored in the 20–150 nm range by adjusting precursor concentration and reaction time. The resulting particles are suitable for dispersion in aqueous or organic systems for oil & gas sector applications.

Keywords

Silicon nanoparticles Oil and gas materials Nanofluids Wettability alteration Corrosion control

Introduction

This protocol describes the hydrothermal synthesis of silicon nanoparticles using sodium silicate solution as the silicon source under controlled alkaline conditions. The process begins with dilution of sodium silicate in deionized water followed by controlled pH adjustment to initiate hydrolysis and condensation reactions that form nanoscale silicate nuclei. The reaction mixture is transferred into a Teflon-lined stainless-steel autoclave and subjected to hydrothermal treatment at elevated temperature and autogenous pressure. Under these conditions, nucleation and growth of silicon-based nanoparticles proceed uniformly, resulting in well-dispersed nanoscale particles with narrow size distribution. After completion of the reaction, the system is allowed to cool naturally to room temperature to prevent sudden aggregation. The product is separated, washed repeatedly to remove residual ions, and dried at moderate temperature to obtain free-flowing silicon nanoparticles.

The hydrothermal environment enhances particle uniformity, reduces uncontrolled agglomeration, and improves structural stability compared to conventional precipitation methods. The synthesized nanoparticles are suitable for dispersion in aqueous nanofluids for reservoir wettability modification, permeability enhancement, corrosion-resistant coatings, and scale inhibition systems. This method is scalable, cost-effective, and compatible with industrial material preparation requirements in oil and gas sector applications.

Materials

Reagents
  • Ethanol

Methods (Protocol, 0 groups and 6 steps)

1
Sterlization Module

Sterlization Module module step

Duration: 30
2
Precursor Solution Preparation
  • Label a clean beaker as “SiNP Batch – Hydrothermal”.
  • Add 40 mL DI water to the beaker.
  • Add 10 mL sodium silicate solution slowly under stirring.
  • Stir for 10 minutes at room temperature until fully homogeneous.
3
pH Adjustment and Conditioning
  • Measure initial pH.
  • Prepare 1 M NaOH solution (fresh).
  • Add NaOH dropwise with stirring until pH = 10.5 ± 0.5.
  • Continue stirring for 15 minutes.
4
Autoclave Charging
  • Ensure Teflon liner and gasket are clean and dry.
  • Transfer mixture into the liner.
  • Fill limit: Do not exceed 80% liner volume.
  • Seal the autoclave tightly as per manufacturer instructions.
5
Hydrothermal Reaction and Product Recovery
  • Place sealed autoclave in oven/reactor.
  • Heat to 180°C.
  • Hold at 180°C for 8 hours.
  • After completion, turn OFF heat and allow natural cooling to room temperature (typically several hours).
  • Open autoclave only after fully cooled.
  • Pour reaction mixture into centrifuge tubes.
  • Centrifuge at 6000–9000 rpm for 10 minutes.
  • Decant supernatant carefully without disturbing pellet.
6
Washing and Drying
  • Add DI water to the pellet, vortex/shake to resuspend.
  • Centrifuge again (6000–9000 rpm, 10 minutes). Decant.
  • Repeat DI water wash 3×.
  • Perform   Ethanol wash 1× (optional but recommended for faster drying and lower agglomeration).
  • Transfer washed pellet to a clean glass dish.
  • Dry at 70°C for 6–10 hours.
  • Lightly grind dried material using mortar-pestle to deagglomerate.

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How to Cite This Protocol

Citation Formats
APA

Medic Tech. (2026). Hydrothermal Synthesis of Silicon Nanoparticles for Enhanced Oil Recovery and Corrosion Control Applications. Protocol ID: proto-263-agv7. Retrieved from https://protoly.net/proto-263-agv7

MLA

Medic Tech. "Hydrothermal Synthesis of Silicon Nanoparticles for Enhanced Oil Recovery and Corrosion Control Applications." Protocol ID proto-263-agv7, 2026. Web. 12 Apr 2026.

Chicago

Medic Tech. "Hydrothermal Synthesis of Silicon Nanoparticles for Enhanced Oil Recovery and Corrosion Control Applications." Protocol ID: proto-263-agv7. Accessed April 12, 2026. https://protoly.net/proto-263-agv7.

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